Z-Olite Z-Olite Logo
address: 148 N 100 E
Smithfield UT 84335
phone: 435.563.8118
web: www.z-oliteinc.com

Z-Olite: For Poultry

 
DESCRIPTION

APPLICATIONS

FEED: This is the most effective point of addition. Many farms have eliminated most of their odor and realized greater animal health, welfare, and production by feeding between 1Ž2 to 2% Z-Olite of the total ration on a weight basis. A 14 x 40 or -40 mesh product should be fed in mash or a -100 mesh should be used to pelletize supplements.

BEDDING AREA: A thin layer should be applied to the bedding area or to the area that receives the manure each time it is cleaned out.

COMPOST OR DRY STACKED MANURE: The compost or dry stacked manure should be "top dressed" with a thin layer of Z-Olite after it is turned or after the addition of a new layer of manure is added. Alternatively, a layer of Z-Olite should be placed in the area of the barn receiving the fresh manure. Composting is an important process that:

  1. converts organically bound nitrogen that is not plant accessible to ammonium hydroxide, ammonium nitrate, and ammonia that are plant accessible,
  2. kills the pathogens,
  3. reduces or eliminates the odor,
  4. dries the manure,
  5. reduces the flies, and
  6. kills weed seeds.

Composting should be conducted "in vessel" to prevent groundwater and air pollution. Wash down operations are no longer environmentally acceptable due to groundwater pollution of nitrates, nitrites, and hydrogen sulfide.


STATISTICS

According to Lobo (1999, Feed Management, V.50, No.8, p.16-17) in 1998 layers and broilers consumed 44 million tons of feed in the United States.

BENEFITS

Zeolites are recognized as effective myco-toxin binders in many countries but not in the United States.

The zeolite exchanges the calcium from dicalcium phosphate and makes the phosphate more soluble and better utilized by the bird for bones. The dicalcium phosphate in the feed may be reduced by 50% after testing.

Z-Olite increases and fixes the nitrogen in the manure and compost so that it is plant accessible but not water-soluble. It stops the gassing of the nitrogen as ammonia. Good chicken compost should sell for $75.00 to $90.00 per ton. Many of the areas that have been repeatedly fertilized with chicken manure now have phosphate problems. This is a result of not enough nitrogen to balance the plant uptake of the phosphorous. The problem can be solved by increasing the nitrogen, by the addition of phytase to the feed, and by feeding Z-Olite to solublize the phosphate in the bird.

The introduction of Z-Olite with the manure or compost to the soil has the benefit of increasing water retention, holding the nitrogen and other nutrients in the growth zone, provides a medium for the future capture of nitrogen, increases the ion exchange capacity of the soil, provides potassium and calcium, and enhances infiltration and aeration of the soil. Z-Olite is a value added soil amendment that should be advertised as such.

Reduces the ammonia gas and odor in the coop and manure storage and compost areas.
See the new study regarding ammonia emmisions and control.

Reduced ammonia gas and increased moisture absorption helps control flies.

Greater animal health creates better animal welfare, better products, greater production, and less usage of antibiotics and medicines that may have lasting adverse effects to the human population.

Fixing the nitrogen and various heavy metals reduces the pollution of the groundwater with nitrates and nitrites.

Egg wash water can be recycled after filtration through a bed of zeolite granules to remove suspended solids and bacteria (e.g. E. Coli, etc.).

 

 

 

 
AMMONIA LEVELS
Taken from Saskatchewan Poultry Pointers September 1990

Ammonia Level

Effect on Poultry and Humans

10 PPM
  • Respiratory tract of turkeys will receive some damage and interfere with the bird’s ability to clear bacteria from their lungs
  • This level is barely detectable by human sense of smell

25 PPM
  • Damage to lungs and air sacs is noticeable in 48 hours
  • Bacteria and viruses causing fowl cholera, infectious bronchitis and colisepticema can more easily invade the lungs and airsacs
  • Maximum level of exposure allowed for a 10 minute exposure by OSHA

50 PPM
  • Significant lung and airsac damage in as little as 1-2 weeks
  • Egg numbers will decline in a month or less in ten weeks
  • The sexual maturity of pullets will be delayed and egg numbers will be reduced once egg production begins
  • Extremely dangerous to animals and humans, increased possibility of permanent damage to respiratory tracts of humans and animals

100 PPM
  • Feed intake and body weight will decline significantly over the course of a month
  • Decreased shell thickness and size
  • Extreme irritation to mucus membranes in animals and humans
  • Dangerously close to lethal levels

 
TESTING : Chapter VIII; Using Zeolites in Agriculture
Frederick A. Mumpton, Department of the Earth Sciences,
State University College,
Brockport, NY 14420

Using clinoptilolite from the Itaya r-mine, Yamagata Prefecture, and mondenite from Karawago, Miyagi Prefecture, Onagi (67) found that Leghorn chickens required less food and water and still gained as much weight in a 2-week trial as birds receiving a control diet. Feed efficiency values (FEV)l were markedly higher at all levels of zeolite substitution; feedstuffs containing 10 percent zeolite gave rise to efficiencies more than 20 percent greater than those of normal rations (table 1).

Adverse effects on the health or vitality of the birds were not noted, and the droppings of groups receiving zeolite diets contained up to 25 percent less moisture than those of control groups, after a 1 Weight gain/feed intake, excluding zeolite, 12-day drying period, making them considerably easier to handle.

Broiler chickens fed a diet of 5 percent clinoptilite from the Hector, CA, deposit gained slightly less weight over a 2-month period than birds receiving a normal diet, but average FEVS were noticeably higher (table 5) (6). Perhaps of greater significance is the fact that none of the 48 test birds on the zeolite diet died during the experiment, while 3 on the control diet and 2 on the control diet supplemented with antibiotics succumbed.

In addition to an apparent feed-efficiency increase of 4 to 5 percent, the presence of zeolite in the diet appears to have had a favorable effect on the mortality of the birds.

Hayhurst and Willard (27) confirmed many of Onagi’s observations and reported small increases in FEV for Leghorn roosters over a 40-day period, especially during the first 10 days. The birds were fed a diet containing 7.5 percent clinoptilolite crushed and mixed directly with the normal rations. Feces were noticeably dryer and less odoriferous. Unfortunately, only 17 birds were used in the study and extensive statistical evaluation of the results could not be made.



Table 1. -Caloric Efficiencies of Zeolite Supplements in poultry Feeding (a)

Group

NO

Zeolite content of rations

Average starting wt. (g)

Average final wt. (g)

Average weight gain (g)

Average Feed intake (g) (b)

Feed efficiency ratio (c)

1

10 percent Cp

553.7

795.6

241.9

668

0.362

2

5 percent Cp

540.7

778

237.3

697

0.340

3

3 percent Cp

556.7

796

239.3

748

0.320

4

10 percent Cp

532.3

757.3

225.0

634

0.355

5

5 percent Cp

552.3

814.6

262.3

775

0.338

6

3 percent Cp

534.5

791.3

256.8

769

0.334

7

Control

556.5

789.3

232.8

782

0.298

(a) Onagi (1966) Tests carried out on 48-day-old Leghorns over a 14-day period, 30 birds/group. Normal rations consisted of 16.5 Percent crude Protein and 66 Percent digestible nutrients
(b) Excluding zeolite.
(c) Feed efficiency - weight gain/feed intake (excluding zeolite).
(d) Cp = clinoptilolite, Mo - mordenite.

Table 2. Apparent Caloric Efficiency of Zeolite in Chicken Rations (a)
Treatment of

Average weight (g)

Average consumption (g) (b)

Average FEV (c)

Survivors of 48 birds

 

4-week data

Control diet (d)

730

1175

0.622

46

Control diet + antibiotics (e)

708

1116

0.634

47

Control diet with 5 percent clinoptilolite

703

1070

0.657

48

 

8-week data

Control diet (f)

1869

3978

0.470

45

Control diet + antibiotics (e)

1882

3869

0.486

46

Control diet with 5 percent clinoptilolite

1783

3647

0.489

48

(a) Adapted from data of Arscott (1975)
(b) Feed consumed, excluding zeolite
(c) Feed efficiency value = weight/feed consumed (excluding zeolite)
(d) Starter rations (O to 4 weeks)
(e) 55 ppm Zinc bacitracin
(f) Finisher rations (4 to 9 weeks)

References
67.Onagi, T., "Evaluation of Treatment of Chicken Droppings With Zeolite-Tuff Powder," Rept. Yamagata Stock Raising Inst., 11-22, 1965, Onagi, T., "Treating Experiments of Chicken"

 

27.Hayhurst, D. T,, and Willard, J. M,, "Effects of Feeding Clinoptilolite to Roosters," in Proc. 5th Internatl. Conf. Zeolites, Naples, Italy, 1980, L. V, C. Rees (cd,), 805-812, 1980,



CAGED LAYER WASHDOWN MANURE GENERATION, HANDLING, AND PLANT NUTRIENT VALUE

As currently defined for the Environmental Protection Agency (EPA) regulations concerning Concentrated Animal Feeding Operations (CAFO’s), caged layers with wet (wash down) manure handling have a different classification than caged layers with dry manure handling as shown in Table 1.

Table 3. Comparison of EPA and USDA Definition of Number of Animals in 1,000 Animal Units.

(from EPA Cost Methodology Report for Swine and Poultry sectors, 2001)


Animal Type

Animal Unit

(EPA definition)

Animal Unit

(USDA definition)

Beef cow

1,000

1,000

Dairy cow

750

740

Swine

2,500

9,090

Layer (wet manure)

30,000

250,000

Layer (dry manure)

100,000

250,000

Broiler

100,000

455,000

Turkey

55,000

67,000

According to EPA, there are an equal number of wet and dry caged layer facilities with > 1,000 Animal Units in the U.S. Most of the wash down manure caged layer operations are in areas of the south where freezing (<28oF) occurs infrequently.

Assumed Food consumption and Manure Production

Wash down Manure Handling and Properties

Adding Z-Olite zeolite to the Feed

Addition of zeolite to the feed @ 1 % for 1 million birds amounts to 2,000-2,600 lbs/day or 365-475 short tons/year.

The rate of addition of zeolite to the fresh manure is uncertain in the absence of testing different application rates. However, if 1 million hens produce 10-17 tons of fresh manure which has 75% moisture, then the total moisture is 7.5-12.75 tons. The addition of the zeolite to fresh manure will significantly reduce odor and reduce nitrogen losses to the atmosphere.

SELECTED REFERENCES:


Anonymous, Nutrient composition and sampling procedure: p. 1-10.
http://ces.soil.ncsu.edu/soilscience/publications/soilfacts/AG-439-05/body.htm

Camberato, J., Lippert, B., Chastain, J., Plank, O., 1996, Land application of animal manure: p. 1-12.
http://hubcap.clemson.edu/~blpprt/manure.html

Congressional Research Service, National Council for Science and the Environment, 1998, Animal Waste II: 98-451, P. 1-9.
http://www.cnie.org/nle/ag-48a.html

Office of Wastewater Management, Environmental Protection Agency, 2000, Guidance manual and sample NPDES permit for Concentrated Animal Feeding operations: p.1-117.

Office of Water, Environmental Protection Agency, 2001, Cost Methodology Report for Swine and Poultry Sectors: EPA-821-R-01-018, p. 1-221.

Poultry Waste Management, 1998, Environmental Impacts of Poultry Waste: Poultry Water Quality Consortium, Chattanooga, Tennessee, p. 1-41.

POTENTIAL SOLUTIONS FOR COMPLIANCE WITH PROPOSED CONCENTRATED ANIMAL FEEDING OPERATIONS (CAFO) REGULATIONS IN RELATION TO CAGED LAYER FARMS USING STACKED MANURE METHOD

INTRODUCTION


Proposed Environmental Protection Agency (EPA) regulations concerning Concentrated Animal Feeding Operations (CAFO’s) will force several changes in all large animal/poultry farms in the United States within the next few years. Several states have already passed statutes concerning regulation of CAFO’s. The present abbreviated report was prepared to formulate methodologies or approaches to achieve compliance with the proposed regulations in the most cost-effective manner without significant interruption of current operations for caged layers used in egg production. A major part of the proposal relates to integrated use of natural clinoptilolite (a mineral of the zeolite group) for improving poultry health, reducing ammonia emissions from manure, retaining nitrogen in poultry manure, and thereby producing a poultry manure product that is valuable as fertilizer and soil conditioner. The CAFO regulations include handling and treatment of water used in egg-washing.

This proposal will include a section on the properties of the clinoptilolite referred throughout as zeolite. A zeolite sold by Z-Olite is recommended for uses here because of the high degree of suitability of this product for agronomic and animal feed uses. We also provide information on other commercially available natural zeolites (clinoptilolites) for comparison of chemical and physical properties.

SYNTHESIS AND OBJECTIVES FOR CAGED LAYER HEALTH, PRODUCTIVITY, AND REGULATORY COMPLIANCE WITH REGARD TO MANURE GENERATION, HANDLING, AND NUTRIENT USE IN AGRONOMIC APPLICATIONS

OBJECTIVES, APPLICATIONS, AND LOGIC

TYPICAL CAGED LAYER FOOD CONSUMPTION AND MANURE PRODUCTION

 

RATIONALE FOR USING CLINOPTILOLITE ZEOLITE FOR CAGED LAYER APPLICATIONS RELATED TO ENVIRONMENTAL REGULATIONS, POULTRY HEALTH, AND AGRONOMIC APPLICATIONS OF MANURE FOR FERTILIZER AND SOIL AMENDMENT

For agricultural/agronomic end-use as fertilizer and/or soil conditioner, after use as feed additive for poultry/animals and addition to raw manure to retain ammonium, the zeolite must have the certain chemical and physical properties. Some of the chemical and physical properties of commercially available clinoptilolite zeolite in the western United States are listed in Table 1. This list may not include all of the commercially available clinoptilolites in the western U.S. but it does include major producers and those available listings on the Internet.

Z-Olite has several properties that make it most suitable for both feed additive and fertilizer/soil amendment use as follows:

  1. The Z-Olite zeolite has at least 25% more ammonium exchange capacity than any other clinoptilolite (using AN20 agriculture solutions) that is commercially produced in the United States.
  2. Pore space measured quantitatively, is about 25 m2/gram for Z-Olite, as compared with the zeolite produced by St. Cloud Mining which has about 14 m2/gram (Table 1). Although the zeolite produced by Zeotech, Inc. has a very much higher surface area (Table 1), the surface area is due to the large surface area of the "clay" or "mica" in that product; it is not due to internal surface area. Pore space is the non-chemical void space which allows for aeration and water occupancy in this void space or porosity/permeability to fluids and gases.
  3. The Zeotech, Inc. product contains an X-ray diffraction detectable amount of calcite which if used in the agricultural application of manure fertilizer will promote conversion of ammonium to ammonia gas due to elevation of manure solution pH above about 6.0-7.5.
  4. Although salinity and sodicity (Na) have not been emphasized by marketers of clinoptilolite in agricultural/agronomic/horticulture applications, this aspect is very important to field applications because of the toxicity of both salinity and sodicity to plants. If manure amended by clinoptilolite zeolite has significant amounts of sodium added to the fertilizer product due to exchange of ammonium that displaces sodium in the clinoptilolite, the plants may be adversely affected by excess sodium that is toxic to plants and inhibits germination.

Clinoptilolite-rich rocks with more than about 1 weight percent sodium (Na) may have adverse affects on plant growth if the Na is ion-exchangeable.

Table 4. Composition of some North American clinoptilolites for commercial sale by producers or marketers. n.r. = not reported, The EcoSand, Zeo,Inc. product is from the St. Cloud Mining property.

Deposit or Marketer:

Location:

Zeotech

Tilden, TX

St. Cloud Mining

Winston, NM

Z-Olite Inc.

Logan, UT

Oxide, weight %

Ca-rich

K-rich

SiO2

65.4

65.70

67.40

Al2O3

12.1

12.00

10.60

Fe2O3

1.11

1.28

1.70

MgO

0.90

1.27

0.45

CaO

4.39

3.08

2.23

Na2O

1.11

0.60

0.59

K2O

1.18

2.27

4.19

TiO2

0.19

0.22

0.27

P2O5

0.09

0.12

0.10

MnO

0.10

0.06

<0.01

LOI 925OC

12.20

12.30

11.4

Data Source

-------------USGS Open-File Report 99-14 ----------------

Diluent

Minerals: (by XRD)

-cristobalite

"clay" calcite

-cristobalite

quartz, mica, plagioclase

-cristobalite

quartz, mica

Surface area(m2/g)

67.1

14.1

24.9

Nitrogen exchange capacity

1.48%

1.33%

1.85-2.2%

-------------USGS Open-File Report 96-661 table 10 for exchanged Nitrogen ----------------

Deposit or Marketer:

Location:

W-way Zeolites

Kingston, Ont. Can

Ash Meadows Zeolite

Armagosa Valley, NV

Agricola Metals

Princeton, NJ

Oxide, Wt %

101

102

SiO2

65.80

66.90

68.90

64.70

Al2O3

14.30

10.50

11.00

14.16

Fe2O3

2.60

0.92

0.88

1.80

MgO

1.30

0.57

0.34

1.10

CaO

3.40

1.15

1.17

2.00-2.70

Na2O

2.50

2.95

3.20

0.67

K2O

2.70

4.12

5.05

3.40

TiO2

0.30

0.11

0.11

n.r.

P2O5

n.r.

n.r.

n.r.

n.r.

MnO

0.04

0.03

0.02

n.r.

LOI 925OC

5.70

9.00

9.40

n.r.

Data source

www.naturalzeolites.com

www.badgerminingcorp.com

www.argricolametals.com

Diluent Minerals: (by XRD)

No sample

quartz, calcite, orthoclase

No sample

Nitrogen exchange capacity

--------------not known for these ---------------------

Surface area(m2/g)

?

14.5

14.5

?

NUTRIENT VALUE OF MANURE FOR FERTILIZER

For caged layers the average concentrations of N, P2O5, and K2O in fresh manure @ 60% moisture are:

N = 1.8 %

P2O5 = 2.0

K2O = 1.0

At 50 % loss of N prior to field application and values per pound @ N = $0.35, P2O5 = $0.23, and K2O = $0.15, the value of the poultry manure contribution nutrients @ 30% moisture after dry stacking is:

N = $ 12.60

P2O5 = 18.40

K2O = 6.00

Total =$37.00 per ton + 25%

This value of the plant nutrients does not include the value of the K in the clinoptilolite.


SELECTED REFERENCES

Anonymous, Poultry manure management and utilization problems and opportunities: Ohio state university Extension Bulletin 804, p.1-5.
http://www.ag.ohio-state.edu/>~ohioline/b804/804_7.html

Anonymous, 1996, Land application of animal manure:
http://hubcap.clemson.edu/~blpprt/manure.html

Allen, E.R., and Ming, D.W., 1995, Recent progress in the use of natural zeolites in agronomy and horticulture, in Ming, D.W., and Mumpton, F.A., eds. Natural Zeolites ’93: Occurrence, Properties, Use, June 20-28, 1993, Boise, Idaho, International Committee on Natural Zeolites, Brockport, new Your, p. 477-490.

Allen, E.R., Hossner, L.R., Ming, D.W., and Henninger, D.L., 1996, Release rates of phosphorous, ammonium, and potassium in clinoptilolite-phosphate rock systems: Soil Science Society of America Journal, v. 60, no. 5, p. 1467-1472.

Amon, M., Dobeic, M., Sneath, R.W., Phillips, V.R.,Misselbrook, T.H., and Pain, B.F., 1997, A farm-scale study on the use of clinoptilolite zeolite and De-Odorase for reducing odor and ammonia emissions from broiler houses: Bioresource Technology, v. 61, no. 3, p. 229-237.

Cerjan-Stefanovia, S., and Curkovic, L., 1997, Selectivity of natural zeolites for tosic ions, in Kirov, G., Filizova, L., and Petrov, Ol,m eds. Natural Zeolites—’95: Proceedings of the Sofia Zeolite Meeting ’95: Bulgaria, Pensoft Publishers, p. 121-126.

Cintoli, R., Di Sabatino, B., Galeotti, L., and Bruno, G., 1995, Ammonium uptake by zeolite and treatment in USAB reactor of piggery wastewater: Water Science and Technology, v. 32, no. 12, (Waste Management Problems in Agro-Industries 1995) p. 73-81.

Dakovic, A., Tomasevic-Canovic, M., Dondur, V., Radosevic, P., and Dumic, M., 1998, The kinetics of aflatoxin B1 adsorption on Ca-clinoptilolite, in Ribnikar, S., ed. 4th International conference on the Fundamental and Applied Aspects of Physical Chemistry: Belgrade, Yugoslovia, Society of Physical Chemists of Serbia, p. 198-200.

Desborough, G.A., and Crock, J.G., 1996, Nitrogen-loading capacities of some clinoptilolite-rich rocks: U.S. Geololgical Survey Open-File Report 96-661, p. 1-17.

Desborough, G.A., 1996, Clinoptilolite-rich rocks in agricultural use for soil amendment and potential nitrogen-pollution mitigation: U.S. Geological Survey Open-File Report 96-065.

Desborough, G.A., 1996, Some chemical and physical properties of clinoptilolite-rich rocks: U.S. Geological Survey Open-File Report 96-265, p. 1-7.

Dwyer, M.R., Kubena, L.F., Harvey, R.B., Mayura, K., Sarr, A.B., Buckley, S., Bailey, R.H., and Phillips, T.D., 1997, Effects of inorganic adsorbents andcyclopiazonic acid in broiler chickens: Poultry Science, v. 76, p. 1141-1149.

Gilbert, J.S., O’Meara, P.M., Crock, J.G., Wildeman, T.R., and Desborough, G.A., 1999, Adsorption capabilities of selected clinoptilolite-rich rocks as it relates to mine drainage remediation: U.S. Geological Survey Open-File Report 99-17, p. 1-50.

Hervey, R.B., Kubena, L.F., Ellissalde, M.H., and Phillips, T.D., 1993, Effacy of zeoitic ore compounds on the toxicity of aflatoxin to growing broiler chickens: Avian Diseases, v. 37, p. 67-73.

Huang, Z.T., and Petrovic, A.M., 1994, Clinoptilolite zeolite influence on nitrate leaching and nitrogen use efficiency in simulated sand based golf greens: Journal of Environmental Quality v. 23, no. 6, p. 1190-1194.

Lon-Wo, E., Zaldivar, V., and Margolles, E., 1993, Effect of natural zeolites on poultry feeding with different nutritional levels of high mycotoxin contamination: Cuban journal of Agricultural Science, v. 27, no. 2, p. 199-204.

Mahimairaja, S., Bolan, N.S., hedley, m.J., and Macgregor, A.N., 1994, Losses and transformation of nitrogen during composting of poultry manure with different amendments: An incubation experiment: Bioresource Technology, v. 47, no. 3, p. 265-273.

Mitchell, C.C., and Donald, J.O., 1995, The value and use of poultry manure as fertilizer: Alabama Cooperative Extension System, Circular ANR-244, p. 1-6.
http://hubcap.clemson.edu/~blpprt/Aub+244.html

Nguyer, M.L., and Tanner, C.C., 1998, Ammonium removal from wastewaters using natural New Zealand zeolites: New Zealand Journal of Agricultural Research, v. 41, p. 427-446.

Pond, W.G., 1995, Zeolites in animal nutrition and health: A review, in Ming, D.W., and Mumpron, F.A., eds., Natural Zeolites ’93: Occurrence, Properties, Use, June 20-28, 1993, Boise, Idaho, International Committee on Natural Zeolites, Brockport, New York p. 449-457.

Preston, K.T., and Alleman, J.E., Co-immobilization of nitrifying bacteria and clinoptilolite for enhanced control of nitrification: Proceedings of the 48th Industrial Waste Conference, p. 407-412.

Ramos, A.J., and Hernandez, E., 1997, Prevention of aflatoxicosis in farm animals by means of hydrated sodium calcium aluminosilicate addition to feedstuffs: A review: Animal Feed Science and Technology, v. 65, p. 197-206.

Saad, N., Aflatoxins: Occurrence and Health Risks, 10 p.
http://www.ansci.cornell.edu/plants/toxicagents/aflatoxin/aflatoxin.html

Tomasevia-Canovic, M., Dumic, M., Vukicevic, O., Masic, Z., Zurovac-Kuzman, O., and Dakovic, A., 1997, Adsorption of mycotoxins on modified clinoptilolite, in Kirov, G., Filizova, :l., and Petrov, O., eds., Natural Zeolites—’95: Proceedings of the Sofia Zeolite Meeting ’95: Sofia, Bulgaria, Pensoft Publishers, p. 127-132.

 

 

 


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who: Casey and Mike Hatch
address: 148 N 100 E
             Smithfield UT 84335
phone: 435.563.8118
           435.753.2075
fax: 435.753.3631
web: www.z-oliteinc.com


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Updated: Friday, 16-Jun-2006 22:19:07 MDT